DIES DESIGN

THE FIRST STEP

The production process begins with the receipt of the finished part drawing from the customer. Based on this, the outlines of the blank are created.
The technical department then proceeds to draw up the basic design part using software such as Solidworks and Mastercam following the rules which will make it compatible with the hot steel drop forging technique.

OPERATIONAL FLEXIBILITY

The drawing is then submitted to the customer for final approval and then coded and entered into the internal management system. From this point on and until delivery of the finished product, this process is fully computerised giving it unparalleled operational flexibility.

FOOLPROOF SIMULATION

The technical department then processes the drawings, defining the dies and tooling. It then proceeds to simulate the hot steel drop forging process using specific tools such as Qform 2D-3D and Forge 3D to verify the production cycle and achieve a very high quality and error-proof end result.

SIMULATION

The simulation process allows the complete verification of:

  • RATE OF DEFORMATION
  • FIBRE DEVELOPMENT DIAGRAM
  • MATERIAL FLOW
  • TEMPERATURE TRENDS

CONTACT US

Varesina Stampi S.p.A.
Management and Works in Sumirago
Via Pozzi, 13 – 21040 Sumirago (VA)
Email: sales@varesina.com
Tel +39.0331.909010

DISCOVER THE STAGES OF THE PRODUCTION

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Dies Design
CAD systems and hot steel stamping simulation
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Dies Production
Automated CAM systems with CNC machining centres and lathes
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Hot Steel Drop Forging
Production lines with induction furnaces, presses, hammers and fly presses
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Heat Treatment
Fully automated oven lines
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Precision Machining
Machining and finishing